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Maverick Bandsaw Blade

Production and job-shop bi-metal blade for tool steels, stainless, structural shapes and tough alloys.

Made to order and welded to the length you enter.

This blade

The size you have chosen above, with the range's published details.

27 x 0.9mm, 3/4 TPI

Width27mm
Thickness0.9mm
TPI3/4 (variable pitch)
PricingBy length: the band plus the weld
LengthsWelded from 1,000mm to 8,000mm
BrandMorse
SeriesMaverick
ConstructionHSS tooth edge welded to a flexible alloy steel backing
CutsTool steel, Stainless steel, Structural steel, Aluminium, Cast iron, Nickel alloys, Titanium alloys
Made inUSA (Canton, Ohio)
Verification sourceManufacturer product page

Set and kerf

The set is the sideways angle given to the teeth. It makes the cut wider than the band body, so the body and the tooth edges clear the cut instead of rubbing. A wider set suits work where the cut tends to close on the blade. We do not publish a kerf or set width figure for this blade: ask us if your job depends on one.

All sizes

Every width, thickness, pitch and tooth form listed for this blade. Choose one to load it into the configurator.

Scroll sideways to see every pitch.

Listed sizes of Maverick Bandsaw Blade
Width x thickness1.4/2.5 TPI2/3 TPI3/4 TPI4/6 TPI5/7 TPI
27 x 0.9mm
34 x 1.1mm
41 x 1.3mm
54 x 1.6mm

About this blade

The Morse Maverick covers production and job-shop cutting of tool steels, stainless, structural shapes, aluminium, cast iron and nickel and titanium alloys. Its HSS tooth edge on a flexible alloy backing carries a broad sawing list on one band, in widths from 27 to 80mm. Made in the USA in Canton, Ohio and welded to your machine's loop length in the UK.

Specifications come from the manufacturer's published information. If the job is unusual, talk to us before you order.

Reading the TPI

TPI is the number of teeth per inch along the band. A single figure, such as 14, is a constant pitch: the teeth are evenly spaced. Two figures, such as 2/3, are a variable pitch: the spacing changes along the band between 2 and 3 teeth per inch, which breaks up vibration and lets one blade cover a wider spread of section sizes.

Read the pitch against the thickness of metal the teeth pass through. The published rule is to keep between 6 and 24 teeth in the cut: too few and each tooth takes too big a bite, too many and the gullets clog. Thick sections need a coarse pitch, thin sections and tube walls a fine one.

For tube, profiles and bundles the pitch depends on the wall thickness too. The blade finder works it out from your section and names the chart it used.

Pitch for solid sections

The published chart for solid bar, by section thickness. The rows for pitches this blade is listed in are marked.

Pitch for solid sections
Section thicknessTPI
0 to 5mm18
4 to 8mm14
2 to 15mm10/14
8 to 20mm8/12
16 to 30mm6/10
25 to 40mm5/8
35 to 70mm4/6 (listed for this blade)
60 to 120mm3/4 (listed for this blade)
80 to 200mm2/3 (listed for this blade)
120 to 400mm1.5/2
250mm and up1.1/1.6
400mm and up0.75/1.25

Source: Addler (Excision) bandsaw blade tooth selection guide, corroborated by the Dakin-Flathers TPI chart. Accessed 2026-07-28. Starting recommendations from published manufacturer guidance, not guarantees. Tune at the machine.

How it compares in bi-metal blades

The nearest products in this range, compared on what the manufacturers publish. The from price is the lowest listed price for each product.

Maverick Bandsaw Blade against the nearest products.
ConsiderationThis product3851 Sandflex Cobra PRX Bandsaw Blade3854 Sandflex King Cobra PQ Bandsaw Blade3858 King Cobra P9000 PQ Bandsaw Blade
Range codeNot listed385138543858
ConstructionHSS tooth edge welded to a flexible alloy steel backingHSS tooth edge welded to a flexible alloy steel backingHSS tooth edge welded to a flexible alloy steel backingHSS tooth edge welded to a flexible alloy steel backing
CutsTool steel, Stainless steel, Structural steel, Aluminium, Cast iron, Nickel alloys, Titanium alloysSteel, Stainless steelSpecial and difficult alloys, Tool steelSpecial and difficult alloys, Tool steel
Edge and tooth notesNot listedImproved HSS tooth edgePatented floating setNot listed
Widths27mm to 54mm27mm to 67mm27mm to 67mm41mm to 54mm
PriceFrom £13.17 ex VAT, £15.80 inc VATFrom £13.12 ex VAT, £15.74 inc VATFrom £14.53 ex VAT, £17.44 inc VATFrom £20.80 ex VAT, £24.96 inc VAT

From the blog

Frequently asked questions

What does M42 mean on a bandsaw blade?

M42 is a cobalt high speed steel grade used for the tooth edge of bi-metal blades. It holds its hardness at the temperatures generated when cutting steel, so the edge outlasts carbon steel teeth on ferrous work.

When should I step up from M42 to M51?

M51 carries more tungsten and suits harder, more abrasive work such as tempered steels, larger solid sections and some exotic alloys. If M42 blades are wearing quickly on tough ferrous material rather than failing from fatigue, M51 is the usual next step.

How do I measure the blade length my machine needs?

Check the machine's specification plate or manual first: most state the blade length in millimetres. If neither survives, measure an old blade by marking the weld, rolling the loop along a straight line on the floor and measuring the distance covered. The measuring guide walks through both methods.

Can I order a length outside the range shown?

Use the enquiry link under the length field on this page and tell us the length and the machine. We will come back to you.

Full measuring instructions are in our guide, How to measure a bandsaw blade length, and on the custom lengths page.

Need a different blade or a different length? Price any blade we list at the exact loop length your machine takes.

Price a custom length